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Are you looking for the reliable partner for the stress analysis of the piping system or Structures at your Client's plant or refinery ? Meena Rezkallah, has a proven track record in providing pipe stress analysis services using CAESAR II and AutoPIPE, Structural Engineering Services and a lot more.
As a Structural EngineerPiping Stress Engineer, I have been providing in-depth technical knowledge and proven performance in the fields of Piping Stress Analysis, Piping Engineering, Structural Engineering and Pipe Support Design to Oil & Gas Operating Companies, Engineering Consultant Companies, and EPC Companies at various locations around Canada, USA, Saudi Arabia, United Arab Emirates, Oman, Qatar, Kuwait, Bahrain.
We know that Piping Stress Analysis is a vital part of any plant layout our Piping Engineers co-ordinate with other disciplines working on a project.

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WHO I AM

Experienced structural / Piping Engineer on projects associated with the following:

  • Municipal

  • Mining

  • Food and Beverage

  • Chemical

  • Oil & Gas

  • Pulp & Paper

  • Industrial Process

  • Pharmaceutical industry

  • Refineries

  • Water and Wastewater Industry

  • Nuclear Facilities

 

Skilled in the application of ASME Codes, API, Structural codes (ASCE, ACI, AISC), Welding CWI, CWB, AWS and other Standards. Proficient at QA/QC of all piping / Structural-related project documentation.

Skilled at performing structural stress analysis and design for concrete and steel structure using codes calculations.

 

Possesses strong software modeling capabilities in CADWorx process piping layout, modeling, design, Structural engineering and Piping stress analysis capabilities using Caesar II and AutoPIPE. In addition to Risa, Staad, Sap.

Registered as a professional Engineer in almost of provinces in Canada.

[Alberta, British Columbia, Saskatchewan, OntarioManitoba]

 

Previous Projects

Review, verify and sign off the  Sanitary sewer and watermain construction pipe CIPP Lining on Various Street in the City of 
Mississauga for AQUA TECH Solutions Inc. 

C.I.P.P cure plan 

Flow will be stopped and bypassed, pipe will be flushed and inspected, a plastic glide foil will be pulled through the pipe which sits on the invert. The liner will be winched into place, end caps will be installed on both ends of liner it will be aired up using a 
compressor, the UV light chain will be inserted into the liner. The liner will continue to be aired up (calibrated) the light chain gets pulled through the liner from one end to the other there is a camera on the front to inspect the liner before curing. The light will be turned on and the light chain will be pulled back automatically at a calculated speed. The following tasks were performed:

  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

 

 

Review, verify and authenticate the Culvert Design & Rehabilitation - Cromwell Brisson for AQUA TECH Solutions Inc. for Reinforced High Strength (RHS) CIPP Liner Thickness for Non-Pressure Pipes in Ontario, Canada

  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

 

 

Review, verify and authenticate the Culvert Design & Rehabilitation - York for AQUA TECH Solutions Inc. for Reinforced High Strength (RHS) CIPP Liner Thickness for Non-Pressure Pipes in York region, Canada

  1. Verify the liner follows the ASTM F1216-09 code requirements

  2. Review the Liner design calculation sheet from IMPREG GROUP for CIPP TECHNOLOGY SOLUTIONS

  3. Review the Liner Datasheet

  4. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  5. Review the finite element model for the pipe liner

 

 

Review, verify and authenticate the King Road's Pipes Improvement AQUA TECH Solutions Inc. for steel pipeline under king road in York region, Canada

​There is 41.4 meters long corrugated steel pipeline with size of 2500 mm by 2100 mm located under king road in York region, Canada considered for improvement. The pipe is ellipse CSP, There is no condition assessment report available for the pipe. A 45 mm thick geopolymer liner has been initially specified to rehabilitate the pipe; however, owner is interested in other potential alternative materials. The pipe is buried under a roadway; therefore, traffic load will be applied at the ground 
level. Live load for a highway or railroad is presented in Table 1 from AWWA M11 Design Manual. The buried depth is almost 11.5 feet; Thus, 100 psf pressure was selected from the table to apply as live load to the pipe. Assuming 11.5 feet fill height for the pipe 1380 psf superimposed dead load to consider for the pipe. Unit weight of soil is given 120 lbs./ft3. NUKOTE offers PP300 liner material to improve the existing pipes. This product has significantly high tensile strength and already has been tested in laboratory to increase capacity of elliptical oval and circular pipes. Data sheet for NUKOTE PP300 and correspondence regarding material properties is attached to this report. The purpose of this report is to determine required thickness of the NUKOTE PP300 liner based on available information. It should be noted that it is assumed that the existing corrugated steel pipe will not contribute to carry loads and all dead and live loads will be applied to the liner. The following tasks were performed:

  1. Review the Liner design

  2. Review the Liner Datasheet

  3. Perform calculation as per AWWA M11 Design Manual and Plastics Pipe Institute Handbook of Polyethylene Pipe

  4. Review the finite element model for the pipe liner

 

Review, verify and authenticate the ASME B31.3 custom components for RELIABLE INDUSTRIAL GROUP to be submitted to ABSA in Alberta, Canada

  • Perform the the piping design calculations as per ASME B31.3

  • Review and stamp the piping custom component drawings

  • Prepare the ABSA forms to be submitted to ABSA

 

Review, verify and authenticate PTFE lined pipe spools for RMB products to be used in LNG CANADA project located in British Columbia, Canada

Perform the following for RMB products PTFE lined spools:

  1. Review / sign off the fabrication process used by RMB is adequate for the design

  2. Review / sign off the fabrication meets client and code requirements (ASTM F-1545)

  3. reviewed the following documents:

  • materials certificates and specs

  • liner material spec

  • WPS and PQRs

  • Welders certificates

  • client piping classes

  • line designation table showing (pressure, temperature, line diameters, wall thickness, insulation thickness, corrosion allowance, etc..)

  • client technical requirements

Verify and sign off a Certificate of Conformance will be created by RMB Products verifying the following two items:

  • ETFE Liner is suitable for the service requirements

  • datasheet with the service environments

  • technical data on the ETFE resin

  • ETFE liner thickness meets ASTM F-1545 requirements

  • The liner thickness is 0.188” thick nominally

  • The liner thickness on the flange faces is 0.150”

  • spec sheet FA052 with tolerances of lining process

 

 

STRUCTURAL CALCULATIONS, DRAWINGS and shop drawings for platforms framing, ladder and railing for several equipment in Marathon Petroleum Corporation (MPC) located in Martinez, California

Perform the following for several platforms framing, ladder and railing on several equipment:

  1. structural calculations including the calculations for the dead load, live load, seismic load, wind load, etc

  2. perform the structural finite element analysis model using Staad Pro.

  3. design the steel members and steel connections

  4. Generate the engineering drawings and shod drawings

All the Design, Loads and Load Combinations, etc. were made as per the following building codes:

  • International Building Code 2018

  • California Building Code 2019

  • ASCE 7-16

  • Marathon Petroleum Corporation (MPC) Structural specifications and standards

 

 

SUNCOR ENERGY (OILSANDS PROJECTS) CO Heater Skid design package to register the skid with ABSA at Edmonton, Alberta, Canada

The skid is designed for trucking in Carbon Monoxide on trailers to be mixed in with other gases to make a Syngas. The CO heater skid is to make sure the CO remains in gaseous form when transferring from the truck to the end users process.

The following tasks were performed as the following:

Skid structure

  • Perform structural analysis and design as per NBC Alberta edition in lifting and operating conditions

  • Review, verify the fabrication drawing, make changes as needed and stamp it.

  • provide stamped structural report

Piping

  • review, validate and stamp the piping design

circulation heater​

  • Design, validate and stamp the CO heater vessel as per ASME Sec VIII div 1 and

  • review verify the fabrication dwgs

TESORO REFINING & MARKETING COMPANYY LLC ( Marathon Martinez Renewable Fuels ) Pipe support structure design project at Martinez, California, US.​

Perform analysis and design of the pipe support structure in Marathon refinery Martinez, California, US

The structures have been analyzed by using Finite Element Method and classical approach. Risa 3D software has been used for finite element model and analysis. 3D beam elements with 6 Degrees of freedom per node were used for modeling the space frame Support Structure.

The structure has been analyzed for the effects of self-weight or dead load, Piping loads, Wind Loads along X and Z directions and seismic or earthquake load along X, Y and Z directions.

All the Design, Loads and Load Combinations, etc. were made as per the following building codes:

  • International Building Code 2018

  • California Building Code 2019

  • International Fire Code 2018

  • NFPA 101 Life Safety Code 2018

  • ASCE 7-16

A Linear Static Analysis is performed on the software and the Support Reactions and the stresses on members are obtained. LRFD (Load Resistance Factor Design) Procedure is adopted for design of structural members.

PIERIDAE ENERGY, SALATA BUS UNITE, WATERTON, ALBERTA

Perform pipe stress analysis to a piping system  connected to a hot oil surge pressure vessel and other existing pipelines for designing a Weld-on repair and define the reactions and forces at the locations where weld-on repair is attaching.



SUNCOR ENERGY CBR Project Cogen PI & BOP at Fort McMurray, Alberta, Canada

Perform analysis and design of the IPB Supporting structure layout system of CBR COGEN Project CANADA.

The structures have been analyzed by using Finite Element Method and classical approach. STAAD.pro(Connect Edition) software has been used for finite element model and analysis. 3D beam elements with 6 Degrees of freedom per node were used for modeling the space frame Support Structure.

The structure has been analyzed for the effects of self-weight or dead load, Snow Load, short circuit forces, Wind Loads along X and Z directions and seismic or earthquake load along X, Y and Z directions.

All the Loads and Load Combinations were made as per NBC2019 Alberta Edition Code. A Linear Static Analysis is performed on the software and the Support Reactions and the stresses on members are obtained. LRFD (Load Resistance Factor Design) Procedure is adopted for design of structural members.

 

AHS Calgary Cancer Center at Calgary, Alberta, Canada.

The new Calgary Cancer Centre at the Foothills Medical Centre in Calgary will be a premier healthcare facility and academic center providing cancer care services in Southern Alberta. The first major design-build project for the Alberta Government, construction was planned to commence in late 2017 with the new facility completed and operational in 2023.

Prepare piping analysis and drawing package for the following systems within the Building Services Piping Analysis to factor in the following displacements and loads:​

  • Specific Building movements at building expansion joints

  • Thermal movement of the piping system between Ambient and Operating

  • Dead/gravity loads of piping system and insulation

  • Seismic loads

  • Designs to be compliant with:

    • NBCC Section 4.1.8.18 for post-disaster buildings

    • AISC Seismic analysis

    • ASHRAE Bracing guidelines for non-structural components

    • Project Specifications such as:

    • Mechanical Systems Pipe and Pipe Fittings

    • Expansion Fittings and Loops for Mechanical Systems

    • Pipe Hangers and Supports for Mechanical Systems

    • Noise & Vibration Control

    • Piping and Equipment Insulation

    • Seismic Force Restraint System

    • Steam and Condensate Piping and Pumps

  • Drawings to provide the following:

    • Piping Support Locations and support type (rigid, spring)

    • Piping Anchor locations and anchor type (Lateral, all-directional, etc)

    • Piping guide locations and guide type (lateral, etc)

    • Transverse / longitudinal seismic Bracing locations. Piping to be braced at distance maximums provided by ASHRAE / NBCC Section 4.1.8.18

    • Piping Expansion Joint / Flex Connector Locations (if required) and expansion joint type

    • Provide piping movements at expansion joints

    • Provide loads / movement on guides

    • Provide loads on supports, and travel on any spring supports

    • Provide loads on anchors

    • Provide loads on seismic bracing locations

    • Provide piping stress report at the analysis nodes

    • Physical Products and Application design (Guides, Supports, Anchors, Bracing parts and their connection to structure) to be selected/designed by others, using the information contained within the analysis/drawings (loads, movement, type, etc)

    • Sealed P.ENG. / P.E. Stamp.

 

GreenMantra Technologies located at Brantford, Ontario, Canada

  • Performed Steel pipe support design  

  • Performed Steel platforms design  

  • Performed Braced and moment steel frames design for pipe racks, etc...

  • Performed Equipment Anchorage design

  • Performed Piping Stress Analysis using CAESAR II

 

​Polar Mobility Research Ltd. located at Calgary Alberta, Canada

  • performed structural analysis and design for a trailer frame to meet the CSA standards and motor vehicle safety regulations.

 

Chevron Refinery in Richmond, CA;

Chevron Refinery in Pasadena, TX; 

Genentech Biotechnology company in California; 

Corteva Agriscience in Pittsburg, CA

Mare Island Dry Dock LLC, CA

Du Pont/EKC Technology Inc, CA

Performed the following tasks in annual turn arounds or shutdowns

  • Performed Steel pipe support design  

  • Performed Steel platforms design  

  • Performed Braced and moment steel frames design  

  • Performed Equipment Anchorage design

  • Performed Piping Stress Analysis using CAESAR II

Enbridge Gas / Bird Construction,  Westcoast Energy - T-South Reliability & Expansion project – Station: CS-4B located Hixon, British Columbia, Canada.

  • Hydrotest exclusion zone reduction study from 50 ft to 5 ft as per: 

    • ASME B31 Piping Codes

    • ASME BPVC

    • ASME PCC2

    • NBIC (NB-23)

    • US Department of Energy 
       

 

Saudi Aramco in Saudi Arabia

  • Instructing and teaching piping stress analysis using CAESAR II

Domtar paper and pulp mill LMF Vat Discharge in Kamloops, British Columbia

  • Performing structural stress analysis and retrofit for the LMF Vat vessel.

 

Drycake Vanderbeken Enterprises LTD LIME SLUDGE CENTRIFUGE PROJECT Fort McMurray, Alberta 

  • Checked the piping isometrics and pipe support adequacy of the pump skid 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Created the system CAESAR models and pipe stress analysis report and documentation.

 

SUNCOR Energy PLANT 93-94 EMULSION HANDLING PROJECT Fort McMurray, Alberta 

  • Checked the piping isometrics and pipe support adequacy of the induced static flotation pump skid 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Created the system CAESAR models 

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

  • Perform skid Structural stress analysis and design for piping, operation and seismic loads.

American Dream Meadowlands, Meadowlands Sports Complex, East Rutherford, New Jersey 

  • Check the piping routing for clashes and reroute the line on CADWorx and implement the CADWorx 3D model into Tekla, Autocad Revit 

  • Reviewed and approved all the WPSs and PQRs for the plumping welding as per ASME BPV Code, Section IX and structural welding as per AWS D1.1. 

  • Carried out the arrangements and the documentations of the piping groups and the structural group due to the piping / structural background.

  • Performing piping stress analysis and piping design as per ASME B31.9 (building services piping)

  • Structural analysis and design as per ASCE 7-10, ACI-318 and AISC

 

 

CNRL Horizon Project, Primary Separation Cell, Fort McMurray, Alberta, Krupp Canada

  • Studied and validated CNRL Primary Separation Cell process and scope documentation including engineering calculations, for Phase 2 of the project 

  • Reviewed and validated slurry service piping stress analyses and designs completed by others. 

  • Advised alternate designs to diminish pipe stresses to within Code limits where necessary. 

  • Implemented client proprietary piping data into specialized pipe design software to permit rapid data access and utilization during pipe modeling and document generation. 

  • Prepared piping material takes off (MTO). 

  • Solved technical problems in fabrication and erection stages. 

  • Developed as built drawings 

  • Checked, modified and approved the welding procedures specifications and welding procedures qualifications records for the whole project 

  • Supervised the fabrication and erection processes in fort mcmurray 

  • Perform fitness for services calculations and evaluation as per API 579-1/ASME FFS-1 

  • Reviewed and approved all the WPS and PQRS in the project 

  • Responsible for producing and checking all types of Piping drawings, Isometrics, Layouts, Pipe supports and schedules 

  • Interdisciplinary document check like P&ID, PFD, Civil foundations, structural steel drawings, Material Requisitions, instrument hook-up drawings etc. 

  • Travel to the live operating plant to lead the team or support the supervisor. 

  • Perform the piping As-building activities. 

  • Supervise PDS/SP3D for 3d Modelling and isometrics, GAD extraction and drafting 

  • Handled design review using Naviswork and SPR. 

  • Achieved layout Optimization and Decision making on layout design. 

  • Provided planning and direction for other designers in project-specific tasks. 

  • Check and back check drawings produced by drafting personnel. 

  • Work with client to resolve problems. 

  • Create and respond to technical queries. 

  • Perform the pipe stress on piping systems. 

  • provide adequate pipe support details, locations, and spans. 

  • Discuss routine technical problems and communicate effectively with immediate supervisor and other project personnel. 

  • Meet deadlines and manage priorities. Provided customer service to our clients and adapted to work in a team-oriented environment.

 

MEG Energy Corp., Oil Removal Filter Project, Alberta 

  • Verified the piping isometrics for quality and adequacy of supports for a series of compressor piping systems 

  • Carried out pipe stress analyses and verified the design for these compressor unit piping systems to the requirements of ASME B31.1 

  • Used Conde Nozzle Pro software to analyze and predict nozzle local stresses for a series of pressure vessels according to the methods of WRC 107 and WRC 297 

  • Created the CAESAR II model for these systems

 

CNRL Terrain 3 Oil Sands Project, Slurry Preparation Plants, Fort McMurray, Alberta Krupp Canada 

  • Played a key role in the review and validation of stress analyses for special slurry piping and auxiliary system designs completed by others. As a specialized group member performed pipe stress analyses using CAESAR II software for piping systems integrity as per ASME B31.3.  

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

 

Imperial Oil Resources Kearl Oil Sands Project, Slurry Preparation Plants, Fort McMurray, Alberta 
Krupp Canada 

  • Played a key role in the review and validation of stress analyses for special slurry piping and auxiliary system designs completed by others. As a specialized group member performed pipe stress analyses using CAESAR II software for various dynamic combinations of high frequency/amplitude vibration, water hammer, thermal and high fluid density loading phenomena unique to the industry 

  • Recommended changes in the piping design to bring the predicted pipe stresses to within Piping Code allowable stress values

  • Performed structure analysis and design for steel structure and pipe racks as per the governing codes.

Devon Canada Compressor Unit, Alberta 

  • Checked the piping isometrics and pipe support adequacy of a large compressor facility 

  • Carried out static pipe stress analysis and design for the piping, to the requirements of ASME B31.3 

  • Carried out dynamic and fatigue pipe stress analysis to the requirements of ASME SEC VIII-Division 2 Appendix 5 and reviewed the design  

  • Performed piping stress analysis using CAESAR II

 

Petrobras Waste Flue Gas Recovery Project, Brazil BIH 

  • Was part of a team which reviewed and validated a series of piping systems and fired heater radiant tube assembly designs for soundness of engineering and adequacy of the pipe support 

  • Carried out the design and performed pipe stress analysis for the tubes of a series of fired heaters to the requirements of API 530, API 560, ASME Sections I and II and ASME B31.3 

  • Performed piping stress analysis using CAESAR II

 

Yemen Petroleum Co., Oil Export Pipeline, Yemen OMV Exploration GmbH 

  • Checked the piping isometrics and piping supports for adequacy 

  • Performed pipe stress analysis and design for 120 km of buried pipeline to the requirements of API-1102-1993, ASME B31.8 (gas transmission and distribution piping systems) and ASME B31.4 (Pipeline Transportation Systems for Liquids and Slurries) 

  • Performed piping stress analysis using CAESAR II

Education

Diploma in Specialization certificate in pressure vessels and piping design

American University in Cairo, Egypt

2010 to 2012

Bachelor of Civil Engineering, Structural department in Faculty of Engineering

Benha University in Cairo Egypt

2004 to 2009

Additional successfully completed courses towards Masters of Civil Engineering degree: 

  • Statistic in Structural Engineering 

  • Testing of Products and Structures 

  • Resources Management 

  • Productivity in Construction 

  • Advanced Quality Control Approach for Concrete Structures 

  • Behavior of Steel Structures (2) 

  • Thin Walled Steel Structures (2) 

  • Engineering Economics 

  • Finite Element Method 

  • Properties and Technology of Advanced Composite Materials 

  • Soil Dynamics 

  • High Rise Buildings 

  • Design of Offshore Structures 

  • Space Steel Structures 

  • Evaluation and Rehabilitation of Concrete Structures 

  • Advanced Methods for Repair and Strengthening of Structures 

  • Durability of Construction Materials in Different Environments 

  • Finite Element Method 

 
Additional courses 

  • ASME B31.1 at American University in Cairo 

  • ASME B31.3 at American University in Cairo 

  • ASME B31.8 at American University in Cairo 

  • ASME Section VIII Division 1 at American University in Cairo 

  • ASME Section VIII Division 2 at American University in Cairo 

  • ASME Section IX Welding and Brazing at American University in Cairo 

  • Selection and Operation Of Pumps For The Petroleum Facilities at American University in Cairo 

  • Microsation at Meena Development LTD. (in house) 

  • Plant Design System (PDS) at Meena Development LTD. (in house) 

    • Equipment modeling. 

    • Piping designer. 

    • Drawing manager. 

    • Isometrics extraction. 

  • Process plant layout and piping design at Meena Development LTD. (in house) 

  • Piping specifications and material selection at Meena Development LTD. (in house) 

  • CWI courses (welding techniques and inspection procedures) at Moody intertek international 

  • The American society of non destructive testing R.T inspection course at Moody intertek international 

  • Solid Works Essential Course at Cad Cam Cim Cairo

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